200 POINT INSPECTION

When Summit performs a Full Truck Inspection, you get a Full Truck Inspection! You’ll know that your forklift will be in great working condition that will have no downtime. Here’s what we check:

 

OPERATIONAL CHECK

Brakes- Forward/Reverse          Hoist Capacity- Load Steering Operation

Tilt Capacity- Load Turning Radius                        Travel Speed

 

GENERAL TRUCK VISUAL INSPECTION

Forks/Fork Pins                         Operator’s Seat Load Backrest

Hood/Hood Sides/Latches      Counterweight Bolts

Drive Tires                                   Paint

OHG Steer Tired                        Floor Plate Cowl & Cowl Covers

LPG Tank & Brackets

 

STEERING SYSTEM

Drag Link                                          Stops Wheel Bearings & Seals

Horn Button Kit                               P/S Cylinder

Center Arm                                       Bellcrank

Wheels Steering Column                Tie Rods King Pins/Bearings

Pitman Arm Grease & Fittings      Steer Knuckles

 

ENGINE

Engine Condition                                    Runs

Smokes                                                      Motor Mounts

Muffler                                                       Noise Skips

Compression Readings (cylinders)     Timing Cover

Pan                                                             Crankcase

Valve Cover Head Gasket

 

COOLING SYSTEM

Radiator                                        Belts Antifreeze

Radiator Cap                                Thermostat

Radiator Hoses                           Water Pump

Fan                                                 Water Leaks

 

FUEL SYSTEM

Air Cleaning                                 Air Element Air Hoses

Air Hose Clamps                         Governor

 

GASOLINE SYSTEM

Carburetor                           Fuel Tank & Straps

Fuel Pump                           Fuel Tank Cap

Fuel Lines                            Fuel Filters

 

LP GAS SYSTEM

Carburetor                          LP Hoses

Regulator/Vaporizer         Tank & Bracket Lockoff Valve

Vacuum Switch                  Bulkhead Filter

 

IGNITION SYSTEM

Distributor                          Spark Plug Wires

Coil/Pulse                            Transmission

Distributor Cap                  Spark Plugs

Ignition Power Pack

 

ELECTRIC MOTOR

Traction Motor Brushwear           Pump Motor Brushwear

Steer Motor Brushwear

 

BRAKE SYSTEM

Master Cylinder                               Shoes Wheel Seals

Adjusters Drums                             Backing Plate

Mounting Backing Plate                Lines Pedal & Linkage

 

PARKING & SEAT BRAKE CABLE

Brake Cables & Linkage                Return to Neutral Cable

Seat Linkage Switch                       Hand Lever

 

ELECTRICAL SYSTEM

Specific Gravity                               Battery

Alternator/Generator                    Battery Mounting Starter

Ignition Switch                               Battery Cables

Fuse Block                                       Horn

Wiring Harness                              Voltage Regulator

Horn Relay                                     Anti-Restart

 

INSTRUMENTS

Ammeter/Warning Light                      Oil Pressure Gauge Sender

Hour Meter                                               Fuel Gauge

Water Temperature Gauge                    Warning Light Fuel Sending Unit

Water Temperature Gauge Sender      Neutral Starting Switch

Oil Pressure Gauge                                  Instrument Voltage Regulator

 

ELECTRICAL ACCESSORIES

Head Lights                                    Tail Lights Rotating or Flashing Warning Lights

Back-up Alarm                               Acc Switch

 

ELECTRIC- CONTACTOR/CONTROL PANEL

Contact Tips                       Wiring

SCR Panel

 

TRANSMISSION- AUTOMATIC

Check Sump                       Filter Torque Converter Leaks

Does It Function?             Leaks

Noise                                   Slippage

Correct Fluid Level           Idle

Full RPM Forward            Reverse Converter

Lubrication

 

TRANSMISSION MANUAL/CLUTCH

Fluid Level                                                 Sump/Housing

Clutch Operation                                      Seals Lines

Pressure Plate                                            Filter

Clutch Engagement/Disengagement   Clutch Release Brg

 

GEAR BOX

Oil Level                               Shifting Linkage Gears/Bearings

Noise

 

DRIVE AXLE

Fluid Level                             Axle Flanges

Wheel Bearings                    Housing & Seals

Wheel Hub/Drums             Wear Sleeves

Axle Shafts                            Bearing Retainers

Drive Wheel Mounting       Axle Mounting

Trunnion Bushings             Rim Condition

 

HYDRAULIC SYSTEM

Oil Level                                       Tank & Straps Cap & Gauge

Hoses                                            Main Pump & Coupling

P/S Pump                                    Pump Drive/Flow Divider

Hydraulic Control Valve          Control Levers/Knobs Tubing

Tilt Cylinder Packing                Rod

Rod End                                      Cylinder Head

Piston                                           Check Valves

Mast                                             Packing Cylinders

Tubes                                           Cylinder End Head

Cylinder Gland Nut                  Piston Rod

Piston Flow Regulator              Filter

 

MAST MECHANICAL

Trunnion Bushings                               Load Rollers

Thrust Rollers                                        Cylinder Guides

Grease Fittings                                      Chains Hooks/Hold Down

Carriage Chain Rods/Anchors           Channels

Bearing Strips                                       Cylinder Head/Rollers

Tilt Bushings/Pins

 

HOSE TAKE-UP & ATTACHMENTS

Hoses/Fittings                                   Packing Frames

Cylinders                                             Other __________

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